Measurement Instruments
Measuring Devices, Drones, and Robotics
Our measuring devices are designed to add value to the quality assurance of our customers' manufacturing processes. Light radiation is refracted through various telemetric double lenses and emitted accordingly to obtain accurate information from a structure. Surface differences cause distortions in the wavelengths of the emitted light. The triangulation technique of optical laser measurement devices converts the reflection into readable data. The height and surface of an object being manufactured play a significant role in reflecting corresponding information. A high-precision sensor of a Laser measurement instrument converts the detected points into data or analyzes stress and thermal changes inside and outside an object. The detection of deformation within the periphery allows calculating different variables. The high-precision CMOS sensor from the Optical measurement instrument also enables full-color object representation.
In the realm of advanced measurement, scanning and sensing in industrial manufacturing, optical laser instruments have been garnering increasing popularity due to their wide range of benefits. These benefits include high accuracy and precision, real-time data acquisition, and non-contact measurement. The precision and penetration depth of optical laser instruments vary according to the wavelength and light waves of their emitted laser beams, with different colors, such as blue, green, and red, offering distinct properties.
In combination with photon camera systems and 3D image recognition, optical laser instruments present a sophisticated and detailed solution for manufacturers. Photon cameras have the capability to detect and measure individual photons of light, making them ideal for low-light applications where other sensors may not perform adequately. Meanwhile, 3D image recognition technology allows for precise and accurate measurement of complex shapes and surfaces, even those that are difficult to access or perceive with the naked eye. The benefits of these technologies for procurers in the manufacturing industry are significant. They provide the capability to detect defects and anomalies in real-time, enabling immediate feedback for quality control and allowing for prompt corrective action. By preventing costly rework and scrap, these technologies can save both time and resources.
Furthermore, optical laser instruments and photon cameras permit non-destructive testing, which means that products can be tested without being damaged or destroyed, thereby reducing waste and increasing efficiency. These technologies also allow for the monitoring of the health and condition of machinery, decreasing downtime and improving overall equipment effectiveness. In conclusion, the utilization of optical laser instruments, photon cameras, and 3D image recognition technologies presents a sophisticated and detailed solution for procurers in the manufacturing industry. By harnessing these technologies, manufacturers can optimize
Our products and services are used in any industry for various applications. We combine them with a wide variety of commercially available probes. Tolerances make us very flexible and able to react quickly to changes if necessary and achieve high user-friendliness. On the other hand, drones and robotics offer added value in the quality and availability of complex maintenance work. Based on our innovative concepts, we develop reliable robotics solutions. The robots and drones we use to take on maintenance work would be complicated for humans to perform. With individually designed arm grippers, the robots are flexibly adapted to the desired requirements. The optimal combination of robotics and optical measurement technology enables us to perform maintenance work in inaccessible regions in a cost-efficient and qualitatively speedy manner.
Probe Installations
We monitor and test geothermal plants during construction and take care of the acceptance and control of necessary protocols. To keep the quality exceptionally high, only VKR-GTK-certified employees work for us. We log and check every welded connection.
Geothermal probes and free cooling mean heating and cooling with the highest energy efficiency. We enable you to use the low-temperature level available in the ground via a heat exchanger to cool the building. Thus, no energy-intensive aggregates are needed, and due to the heat storage in the environment, the cooling is even energetically favorable. With this system, you cool in summer and heat in winter even more energy efficient.
We connect the brine circuit and calculate the dimensioning of the pipes, pumps, and drives and ensure professional implementation. We recommend the most suitable heat pump. In addition, we have a professional overview of the various manufacturers and suppliers and are therefore independent of manufacturers. Going through many years of a learning phase, we can thus recommend the right products and install them professionally.
As a sub, - contract manufacturer, Scaleoperate has a wide range of expertise that spans and specializes in various energy-related sectors, including nuclear power plants, photovoltaics, solar energy, water, - hydroelectric, and wind power plants. Our involvement, vast experience in these sectors and fields encompasses elementary fossil fuels such as oil, natural gas, and coal, as well as minerals such as silicon, cobalt, and lithium, whose exploration, extraction, and consumption are subject to controversy. Our in-depth knowledge of the geopolitical landscape, economic fluctuations, and global market trends enables us to offer unparalleled services to our clients.
We understand that the manufacturing process for power generation requires specialized machinery, generators, compressors, pumps, and tools. Furthermore, we recognize the growing significance of insulating materials and semiconductors in this domain. The European market's aspiration for energy self-sufficiency, of unstable nations, has prompted increased investment in novel technologies and concepts. We believe that the key to mastering the associated challenges is through automation, coupled with artificial intelligence, measurement technology, and robotics.
Our commitment as a dedicated provider of high-quality products and services, we acknowledge the importance of delivering the requisite parts and tooling for our clients' manufacturing processes. The use of robotics in symbiosis with metrology accelerates all phases of the manufacturing process, leading to streamlined operations and heightened efficiency. Our manufacturing process employs an AI system that processes the commands of a human operator, ensuring effortless control and handling. We also convert data into machine-readable format, simplifying workflows and improving productivity.
At Scaleoperate, we understand the paradigm shift that is occurring in numerous industries and its impact on production lines. We believe that it is vital to collaborate with our customers to identify the most effective solutions that simplify activities and achieve common goals. We welcome the exchange and dialogue with our customers and are committed to providing them with the best possible outcomes.
Finally In conclusion, we invite prospective clients to contact us for a no-obligation consultation to discuss their situation. At Scaleoperate, we are committed to providing outstanding service and creating tailored solutions that meet the individual needs of our customers.
For high-value, intricate end-products, our initial step involves conducting a 3D scan to generate a digital twin counterpart. This approach offers predictive capabilities for potential errors, thereby mitigating the risk of inadvertently fabricating a defective component that would necessitate modification or a complete restart of the production cycle. The creation of a digital counterpart facilitates strategic planning, averting substantial expenses. Consequently, the reduction in ancillary costs can contribute to a decrease in the overall price. Moreover, 3D scanners and the formulation of a digital twin play a pivotal role in the fabrication of complex components, where manufacturing inaccuracies can lead to significant financial losses. To curtail such risks, we scan either the entire component assembly or parts that are still in the machining process. This allows us to simulate behavioural stresses, durability, and the impact of external factors such as temperature fluctuations, vibrations, and electromagnetically charged components. This is particularly beneficial in modelling and crafting of high-precision structured parts, like mechanical items of robotics, motors, jet engines, and other propulsion components that must adhere to stringent tolerances.
This process also enables late-stage revisions before the desired piece is manufactured. High-precision measurement instruments, such as optical laser measurement devises and camera systems, safeguard a factory from catastrophic costs and disastrous errors. Therefore, procurement and supply chain specialists must maintain open, honest, and transparent communication with the seller of the provider/supplier subcontracting manufacturing company. Often, pricing is not solely dependent on the ability to produce cheaply and lead timelines, but also hinges on experience. There is occasionally a misguided expectation from buyers that a new supplier can provide an accurate prediction and thus a competitive price point towards existing suppliers/vendors without any details on annual demand or the number of problems that occur during the year. Sharing more information with SCALEOPERATE, will enable us to identify the most efficient and cost-effective method to produce a specific part.
For this reason, we do not expect an order in the initial communication with our clients, but rather want to discuss the extent to which certain problems that we can solve apply or do not apply to the respective case of our clients. By sharing more comprehensive information with SCALEOPERATE, we can pinpoint the most streamlined and cost-efficient approach to fabricate a particular component. Consequently, our initial interaction with clients does not necessitate an immediate order. Instead, we aim to engage in a dialogue to ascertain the applicability of specific issues that we can address to the unique circumstances of our clients. Our objective is to comprehend our customers’ challenges, requirements, and urgency. To this end, we employ advanced tools to assess all facets and potential outcomes, thereby enabling us to present a superior proposal. We acknowledge that perfection in manufacturing is an elusive goal, yet we persistently strive to approximate it as closely as possible. Our strategy integrates CAD design engineering with quality measurement and 3D scanning, which serve as our foundational pillars and the single source of truth prior to the fabrication of our customers components. This holistic approach ensures that we maintain the highest standards of quality and precision in our manufacturing processes.