Scaleoperate is a diversified company specializing in industrial solutions.
As sales engineers, we supply businesses with products in the field of machine and equipment drives for gear components and suspensions. We also support injection molding, 3D printing, CNC tooling, aluminum extrusion, quality assurance for industrial equipment, and manufacturing design.
Scaleoperate cooperates with suppliers from all over the world. We are equipped with a modern warehouse and logistic System in Europe. Our clients expect accessible communication and fast execution, which we have carefully integrated into our organizational structure and customer service. We categorically train technical consultants to help select the best solutions.
Moreover, we use reliable and proven components for our projects. Our solutions ensure optimization of production cycles with the lowest possible operational costs. We participate in the procedures of installation and commissioning at the partner's site. In addition, we deliver each product with a complete blueprint and technical documentation that complies with European directives.
A team of experienced engineers, CAD designers, mechanics, automation technicians, and service technicians monitor the quality of our projects. Thus, we analyze the Customer's needs in detail and carefully plan each task to be completed. All this is done to realize the investments entrusted to us effectively and on time. We want to be a reliable partner. Your success is also our success. We are looking forward to long-term cooperation.
Our main office is located in Barcelona, Spain. From there, orders are delegated to the appropriate factory and production facilities. Manufacturing takes place in Barcelona Spain, Wrocław Poland and Gebze/Kocaeli Turkey. From there, we forward directly to you.
In addition, we have a wide partner network, that allows us to accept all orders, regardless of their complexity or capacity. Moreover, we can manufacture all requested parts without the need, to find another fabricator for specific materials.
At our headquarters, the Central Office located in Barcelona, Spain; we receive and evaluate customer inquiries (RFQ's) through our state-of-the-art automated, cloud-based AI system. These orders are then allocated to one of our factories distributed throughout Europe, including but not limited to Spain, Poland, Romania, Czech Republic, Slovakia, Turkey, Bulgaria, and Slovenia, where they are processed based on construction drawings and CAD drafts. We hold transparent, reliable, and honest communication in high regard, and continually strive to develop comprehensive solutions, by adapting to novel technologies and refining our processes. Our commitment to optimization is exemplified by our willingness to openly share requests and offer examples in order to enhance potential collaborations and create added value for our clients.
By partnering with us, we can support your procurement process and service a broad range of orders. Working with us provides the distinct advantage of having a regional contact person proficient in the languages of the DACH-Scandinavia-BENELUX regions, following LEAD qualification. Our contacts are fluent in English, French, Spanish, German, Polish, Czech, Ukrainian, and Russian, among other languages.
We recommend distributing orders among various providers and suppliers based on their competencies. This process can be seamlessly integrated into our ERP system, granting access to not only us but also other suppliers, thus allowing us to immediately pass on infeasible cases. Please be aware that orders may need to be placed manually for the first time, as automation is not yet fully implemented without API Synchronization. However, our system will ultimately automate the mediation process, freeing you from unnecessary administrative work.
As a buyer, you may have had prior experience with platforms such as Haizol, Xometry, Orderfox, Facturee, Techpilot, etc… Regrettably, in many instances, neither the customer nor the manufacturers are content with the price, trust, or quality. In our industry, personal communication still holds great importance, and AI and other technologies only serve as supporting functions to transform the manufacturing industry.
Scaleoperate provides a wide range of services, including the production and supply of semi-finished products and assemblies through contract manufacturing. Our expertise lies in the production of high-precision metal, plastic, and carbon products, with production facilities located throughout Europe, including countries such as Spain, Poland, Romania, Czech Republic, Slovakia, Turkey, Bulgaria, and Slovenia. We obtain our semiconductors from top manufacturers located in Taiwan, South Korea, Japan, the United States, China and India.
Our customers depend on our precision engineering skills to deliver contract manufacturing services on an international scale. Our capabilities encompass a variety of engineering processes such as CNC milling, turning, grinding, welding, drilling, cutting, pre-assembly and assembly. Additionally, we offer casting machining, welding services, equipment repairs and retrofits as well as intricate machining of gauges, probes and mechanical components. We can handle large quantities as well as smaller series production. Our expertise includes prototype construction and quality assurance. Our state-of-the-art machinery ensures that our customers receive top-quality products with short delivery times.
Type | Axes | Table/Pallet in mm | Part dimensions in mm | Number of tools |
---|---|---|---|---|
Hermle C32U Dynamic with RS05-2 robot cell | 5 | 320 x 320 | 650 x 600 x 500 | 123 |
Hermle C32U with "Lang"-Automatization | 5 | 320 x 320 | 650 x 600 x 500 | 123 |
Hermle C32U with Hermle RS2 robot cell | 5 | 320 x 320 | 650 x 600 x 500 | 227 |
Hermle C32U with Hermle RS2 robot cell | 5 | 320 x 320 | 650 x 600 x 500 | 227 |
Hermle C30U Dynamic | 5 | Ø 630 | 650 x 600 x 500 | 32 |
Hermle C30U with 6-axes-robot | 5 | ø300 (760 x 370) | 650 x 600 x 500 | 119 |
Hermle C30U | 4 | 900 x 650 | 650 x600 x 500 | 32 |
OKK HM63/80S with Fastems pallet magazine | 4 | 630 x 630 | 1000 x 850 x 820 | 408 |
Mori Seiki SH-503 | 4 | 500 x 500 | Ø 730 x 700 | 240 |
Mori Seiki SH-50 | 4 | 500 x 500 | Ø 610 x 700 | 120 |
Mori Seiki SH-400 | 4 | 400 x 400 | Ø 610 x 650 | 40 |
Mori Seiki MH-40 | 4 | 400 x 400 | Ø 610 x 650 | 120 |
Mori Seiki SV-403 | 3 | 900 x 500 | 600 x 430 x 460 | 30 |
Mori Seiki SV-50A | 3 | 950 x 480 | 800 x 510 x 510 | 40 |
Mori Seiki SV-50B | 4 | 1300 x 600 | 1000 x 510 x 510 | 30 |
Kira VTC-30 Elite | 3 | 300 x 500 | 400 x 250 x 250 | 10 |
Fehlmann PICOMAX 54 | 3 | 855 x 320 | 500 x 250 x 160 |
Type | Description | ø l in mm |
---|---|---|
Okuma LT200MY with CELLRO automatization system | 2 spindle, 2 revolver, Y axis, bar loader, spindle hole: ø 52 mm, driven tools | Ø 210 x 700 |
Okuma LU35M2 | Tool stations: upper 12 tools, lower: 10 tools, spindle hole: ø 90 mm, driven tools | Ø 550 x 1250 |
Okuma LR25M | 1 Spindle, 2 revolver, spindle hole: ø 70 mm, driven tools | Ø 520 x 850 |
Index G420 with robot automatization system | Identical main and counter spindles with spindle clearance D 102 mm or D 120 mm, High thermal and mechanical stability, High dynamic response (rapid traverse rate up to 50 m/min), Tool stock for up to 139 tools | Ø 350 / 1600 |
Mori Seiki SL-25A / 500 | Spindle hole: ø 51 mm, bar loader | Ø 290 x 490 |
Mori Seiki SL-25B / 500 | Spindle hole: ø 51 mm | Ø 260 x 490 |
Mazak Quick Turn 10 | Turret drill units | Ø 160 x 256 |
Mazak Quick Turn 10 | Turret drill units | Ø 110 x 256 |
CMZ TA-25-YS-640 | 2 multi-spindle, 1 revolver | Ø 175 x 400 |
Nakamura TW-20 MMY | Y-Achse+/-45 mm | Ø 65 x 270 |
HWACHEON Hi-TECH 230BL | C-Achse, Y-Achse +/-60 mm | Ø 400 x 580.5 |
Gildemeister CTX TC1250 | Roboterzelle zu Gildemeister CTX TC1250 | Ø 500 x 1200 mm |
Type | Description | Area in mm |
---|---|---|
STUDER S40 CNC | Steered b- and c-axis, external-, surface, internal, involute-spline grinding in one clamping,external- and internal thread grinding | ø 300/1600 |
STUDER S40 CNC | Steered b- and c-axis, external-, surface, internal, involute-spline grinding in one clamping, external- and internal thread grinding | ø 300/1600 |
STUDER S40 CNC | Steered b- and c-axis, external-, surface, internal, involute-spline grinding in one clamping, external- and internal thread grinding | ø 300/1600 |
STUDER S145 CNC | Internal/ external/ thread grinding, Steered c-axis | Ø 300/200 |
STUDER S141 CNC | Internal/ external/ thread grinding | max. ø 400/700 |
Mägerle MF-120.50.40 | Precision flat-grinding lathes | Ø 1300 x 450 x 510 |
Brand | Precision flat-grinding lathes | Ø 1000 x 300 |
Favretto MC-160 | Precision flat-grinding lathes with dividing head for Hirth gear grinding | Ø 1500 x 500 |
Paragon RC 16 | Ø 1 – 50 mm | |
Mägerle Modell F-120 | Ø 1200 x 500 x 700 mm | |
Kellenberger UR 175 /1000 Kelco - Kel-Varia | Ø 350 x 1000 mm | |
Kellenberger UR 175 / 1000 / CNC Kelco 70 | Ø 50 x 1000 mm | |
Sunnen EC-3500CEM-27 | Ø 40 x 400 mm | |
EVERISING S-250HB | Ø 250 mm |
Type | Description | Measurement range |
---|---|---|
MasterTIG 3000 ACDC | TIG - welding apparatus with robot | |
MasterTIG 2500 ACDC | TIG - welding apparatus | |
FastMIG KM 400 | MIG - welding apparatus | |
2 x Fronius Magic Wave 2200 | TIG - welding apparatus, water-cooled | |
Fronius Magic Wave 2200 | TIG - welding apparatus, gas-cooled | |
SIGMA SL 220 | Laser welding machine | |
Quality assurance | ||
ZEISS PRISMO navigator | 3D CNC measuring machine / Scanning sensor VAST Gold / Length measurement error of just 0.9+L/350 millimeters | |
WENZEL LH 108 | 3D CNC measuring machine | 1000 x 1600 x 800 |
TESA micro-hite 3D | 3D measuring machine | 460 x 510 x 366 |
TESA micro-hite M 600 | Vertical electronic height gauge | up to 600 +/- 0.001 |
ConturoMatic T2 | Contour measuring device | 250 x 310 |
Hauser H601-DR | Profile projector | zoom 10/20/50 |
Reishauer | Concentricity measurement device | Ø 200 x 400 |
Diverse TRIMOS TVA 600 | Vertical electronic height gauge | up to 600 +/- 0.001 |
Planolith / Sylvac | Evenness and right-angled measuring device | Tolerance μm-range |
ISOMA | Measuring microscope | 150 x 70 resolution 0.001 |
Perthen M4P | Surface roughness measuring device | Ra / Rz / Rmax |
Epoch LTC | Ultrasonic measuring device | 0.01 |
Type | Description | Operating range in mm |
---|---|---|
Baublys BL3000 | laser marking system with 20W fiber laser. Validated for medical device | 100 x 100 |
SUNNEN MBC 1804G | Honing machine | Ø 7 to 50 |
SUNNEN SV20 | Honing machine | Ø 19 to 200 / 680mm |
SUNNEN Eclipse EC-3500 | Honing machine | Ø 1.5 to 165 |
Colorcoding | Special process for medical products | |
Polyservice VE200 | Vibratory deburring machine | 200 Liters |
Polyservice P30 | Vibratory deburring machine | 30 Liters |
2x Polyservice P30 | Vibratory deburring machine for medical device | 30 Liters |
Matachana | Cleaning system for medical devices | |
Sandmaster 75S Medica | Injector blasting with glass beads for medical device | |
2x Sandmaster 75S Medica | Injector blasting with glass beads for medical device | |
Nicolis WA80-P | Wet blasting | |
Sicmi PST 40 AD | Forming press | 400 kN |
Pero R1 | Cleaning system | |
Type | Description | Operating range in mm |
Baublys BL3000 | laser marking system with 20W fiber laser. Validated for medical device | 100 x 100 |
SUNNEN MBC 1804G | Honing machine | Ø 7 to 50 |
SUNNEN SV20 | Honing machine | Ø 19 to 200 / 680mm |
SUNNEN Eclipse EC-3500 | Honing machine | Ø 1.5 to 165 |
Colorcoding | Special process for medical products | |
Polyservice VE200 | Vibratory deburring machine | 200 Liters |
Polyservice P30 | Vibratory deburring machine | 30 Liters |
2x Polyservice P30 | Vibratory deburring machine for medical device | 30 Liters |
Matachana | Cleaning system for medical devices | |
Sandmaster 75S Medica | Injector blasting with glass beads for medical device |
Category | Quantity | Brand | Machine Type | Application | Work Area |
---|---|---|---|---|---|
Cubic Machining | 1× | Hüller Hille | nbh 290R-8 CNC | Complete machining | 1800 × 1200 × 1250 - 5 axes |
Cubic Machining | 2× | Hüller Hille | nbh 260 R-5 CNC | Complete machining | 1400 × 1100 × 1000 - 4 axes |
Cubic Machining | 1× | Hüller Hille | nbh 260 R-5 CNC | Complete machining | 1400 × 1100 × 1000 - 4 axes |
Cubic Machining | 2× | Hüller Hille | nbh 170-4 Speed CNC | Complete machining | 1000 × 800 × 800 - 5 axes |
Cubic Machining | 2× | Hüller Hille | nbh 90R-4 CNC | Complete machining | 630 × 500 × 580 - 4 axes |
Cubic Machining | 1× | Mikron | |||
Cubic Machining | 1× | Heckler & Koch | |||
Cubic Machining | 1× | Chiron MILL800highspeedCNC | |||
Rotary Machining | 1× | Index | |||
Rotary Machining | 2× | Index | |||
Rotary Machining | 2× | Index | |||
Rotary Machining | 1× | Index | |||
Rotary Machining | 1× | Index | |||
Tool setting | 1× | Zoller | |||
Tool setting | 1× | Zoller | |||
Tool setting | 1× | Zoller | |||
Tool setting | 1× | Zoller | |||
Tool setting | 1× | Economic | |||
Cubic Machining | 1× | Hüller Hille | nbh 290R-8 CNC | Complete machining | 1800 × 1200 × 1250 - 5 axes |
Cubic Machining | 2× | Hüller Hille | nbh 260 R-5 CNC | Complete machining | 1400 × 1100 × 1000 - 4 axes |
Cubic Machining | 1× | Hüller Hille | nbh 260 R-5 CNC | Complete machining | 1400 × 1100 × 1000 - 4 axes |
Cubic Machining | 2× | Hüller Hille | nbh 170-4 Speed CNC | Complete machining | 1000 × 800 × 800 - 5 axes |
Cubic Machining | 2× | Hüller Hille | nbh 90R-4 CNC | Complete machining | 630 × 500 × 580 - 4 axes |
Cubic Machining | 1× | Mikron |