Philosophy

Scaleoperate

Josuah R.C. Hrasche - Scaleoperate Director Founder

The name of our business, Scaleoperate, stands for scaling operations.
Having seen projects by former partners fail has ushered us to deviate from a conventional approach. We learn from our mistakes to gain new experiences with engineers, universities, and technical schools through professional research. The newly discovered eventualities lead to continuous progress and improvements in our field of activity. Thus, adapting to new ways and technologies for a different outcome. The constant evolution of this Industry improves flawed practices and provides greater efficiency. We also want to quantify holistic solution aspects. Our international network of certified manufacturers and engineers emphasizes Scaleoperate as a luminary in this Industry. We strive to automate sequences and forge new opportunities by continuously investing in resources and development.
All these influences and shapes the future!

Josuah R.C. Hrasche
Scaleoperate Founder

Our approach to providing solutions for the industry 4.0

Scaleoperate is a diversified company specializing in industrial solutions.

As sales engineers, we supply businesses with products in the field of machine and equipment drives for gear components and suspensions. We also support injection molding, 3D printing, CNC tooling, aluminum extrusion, quality assurance for industrial equipment, and manufacturing design.

Scaleoperate cooperates with suppliers from all over the world. We are equipped with a modern warehouse and logistic System in Europe. Our clients expect accessible communication and fast execution, which we have carefully integrated into our organizational structure and customer service. We categorically train technical consultants to help select the best solutions.

Moreover, we use reliable and proven components for our projects. Our solutions ensure optimization of production cycles with the lowest possible operational costs. We participate in the procedures of installation and commissioning at the partner's site. In addition, we deliver each product with a complete blueprint and technical documentation that complies with European directives.

  • Dedicated
    Team
  • Best
    Engineers
  • 24/7
    Support

Customized conceptual consulting to scale your Business

Professional personnel and workforce

A team of experienced engineers, CAD designers, mechanics, automation technicians, and service technicians monitor the quality of our projects. Thus, we analyze the Customer's needs in detail and carefully plan each task to be completed. All this is done to realize the investments entrusted to us effectively and on time. We want to be a reliable partner. Your success is also our success. We are looking forward to long-term cooperation.

Our main office is located in Barcelona, Spain. From there, orders are delegated to the appropriate factory and production facilities. Manufacturing takes place in Barcelona Spain, Wrocław Poland and Gebze/Kocaeli Turkey. From there, we forward directly to you.

In addition, we have a wide partner network, that allows us to accept all orders, regardless of their complexity or capacity. Moreover, we can manufacture all requested parts without the need, to find another fabricator for specific materials.

Industry Fields where Scaleoperate is active and operates

  • Aerospace and Defense
  • Apparatus and mechanical engineering
  • Automation and Control technology
  • Automotive, Aviation, and Shipyard industry
  • Brakes and multi-disc brakes
  • Drives and DC Tubular motors
  • Electronics, Optoelectronics, Semiconductors and Switchgears
  • Energy and Resources
  • Food Processing
  • Gaskets and Seals
  • Gates, Sluices, and Latches
  • Hydraulics and pneumatics
  • Measurement Technology such as Optics, Sensors, and Laser devices
  • Medical technology
  • Pumps and Valves
  • Railroad industry
  • Robotics
  • Transport and Aviation
  • Watchmaking
  • Windows and Awnings Manufacturing

Our Office

At our headquarters, the Central Office located in Barcelona, Spain; we receive and evaluate customer inquiries (RFQ's) through our state-of-the-art automated, cloud-based AI system. These orders are then allocated to one of our factories distributed throughout Europe, including but not limited to Spain, Poland, Romania, Czech Republic, Slovakia, Turkey, Bulgaria, and Slovenia, where they are processed based on construction drawings and CAD drafts. We hold transparent, reliable, and honest communication in high regard, and continually strive to develop comprehensive solutions, by adapting to novel technologies and refining our processes. Our commitment to optimization is exemplified by our willingness to openly share requests and offer examples in order to enhance potential collaborations and create added value for our clients.

By partnering with us, we can support your procurement process and service a broad range of orders. Working with us provides the distinct advantage of having a regional contact person proficient in the languages of the DACH-Scandinavia-BENELUX regions, following LEAD qualification. Our contacts are fluent in English, French, Spanish, German, Polish, Czech, Ukrainian, and Russian, among other languages.

We recommend distributing orders among various providers and suppliers based on their competencies. This process can be seamlessly integrated into our ERP system, granting access to not only us but also other suppliers, thus allowing us to immediately pass on infeasible cases. Please be aware that orders may need to be placed manually for the first time, as automation is not yet fully implemented without API Synchronization. However, our system will ultimately automate the mediation process, freeing you from unnecessary administrative work.

As a buyer, you may have had prior experience with platforms such as Haizol, Xometry, Orderfox, Facturee, Techpilot, etc… Regrettably, in many instances, neither the customer nor the manufacturers are content with the price, trust, or quality. In our industry, personal communication still holds great importance, and AI and other technologies only serve as supporting functions to transform the manufacturing industry.

Our Factory and Machinery

Scaleoperate provides a wide range of services, including the production and supply of semi-finished products and assemblies through contract manufacturing. Our expertise lies in the production of high-precision metal, plastic, and carbon products, with production facilities located throughout Europe, including countries such as Spain, Poland, Romania, Czech Republic, Slovakia, Turkey, Bulgaria, and Slovenia. We obtain our semiconductors from top manufacturers located in Taiwan, South Korea, Japan, the United States, China and India.

Our customers depend on our precision engineering skills to deliver contract manufacturing services on an international scale. Our capabilities encompass a variety of engineering processes such as CNC milling, turning, grinding, welding, drilling, cutting, pre-assembly and assembly. Additionally, we offer casting machining, welding services, equipment repairs and retrofits as well as intricate machining of gauges, probes and mechanical components. We can handle large quantities as well as smaller series production. Our expertise includes prototype construction and quality assurance. Our state-of-the-art machinery ensures that our customers receive top-quality products with short delivery times.

CNC milling
Type Axes Table/Pallet in mm Part dimensions in mm Number of tools
Hermle C32U Dynamic with RS05-2 robot cell 5 320 x 320 650 x 600 x 500 123
Hermle C32U with "Lang"-Automatization 5 320 x 320 650 x 600 x 500 123
Hermle C32U with Hermle RS2 robot cell 5 320 x 320 650 x 600 x 500 227
Hermle C32U with Hermle RS2 robot cell 5 320 x 320 650 x 600 x 500 227
Hermle C30U Dynamic 5 Ø 630 650 x 600 x 500 32
Hermle C30U with 6-axes-robot 5 ø300 (760 x 370) 650 x 600 x 500 119
Hermle C30U 4 900 x 650 650 x600 x 500 32
OKK HM63/80S with Fastems pallet magazine 4 630 x 630 1000 x 850 x 820 408
Mori Seiki SH-503 4 500 x 500 Ø 730 x 700 240
Mori Seiki SH-50 4 500 x 500 Ø 610 x 700 120
Mori Seiki SH-400 4 400 x 400 Ø 610 x 650 40
Mori Seiki MH-40 4 400 x 400 Ø 610 x 650 120
Mori Seiki SV-403 3 900 x 500 600 x 430 x 460 30
Mori Seiki SV-50A 3 950 x 480 800 x 510 x 510 40
Mori Seiki SV-50B 4 1300 x 600 1000 x 510 x 510 30
Kira VTC-30 Elite 3 300 x 500 400 x 250 x 250 10
Fehlmann PICOMAX 54 3 855 x 320 500 x 250 x 160  
CNC turning
Type Description ø l in mm
Okuma LT200MY with CELLRO automatization system 2 spindle, 2 revolver, Y axis, bar loader, spindle hole: ø 52 mm, driven tools Ø 210 x 700
Okuma LU35M2 Tool stations: upper 12 tools, lower: 10 tools, spindle hole: ø 90 mm, driven tools Ø 550 x 1250
Okuma LR25M 1 Spindle, 2 revolver, spindle hole: ø 70 mm, driven tools Ø 520 x 850
Index G420 with robot automatization system Identical main and counter spindles with spindle clearance D 102 mm or D 120 mm, High thermal and mechanical stability, High dynamic response (rapid traverse rate up to 50 m/min), Tool stock for up to 139 tools Ø 350 / 1600
Mori Seiki SL-25A / 500 Spindle hole: ø 51 mm, bar loader Ø 290 x 490
Mori Seiki SL-25B / 500 Spindle hole: ø 51 mm Ø 260 x 490
Mazak Quick Turn 10 Turret drill units Ø 160 x 256
Mazak Quick Turn 10 Turret drill units Ø 110 x 256
CMZ TA-25-YS-640 2 multi-spindle, 1 revolver Ø 175 x 400
Nakamura TW-20 MMY Y-Achse+/-45 mm Ø 65 x 270
HWACHEON Hi-TECH 230BL C-Achse, Y-Achse +/-60 mm Ø 400 x 580.5
Gildemeister CTX TC1250 Roboterzelle zu Gildemeister CTX TC1250 Ø 500 x 1200 mm
CNC grinding
Type Description Area in mm
STUDER S40 CNC Steered b- and c-axis, external-, surface, internal, involute-spline grinding in one clamping,external- and internal thread grinding ø 300/1600
STUDER S40 CNC Steered b- and c-axis, external-, surface, internal, involute-spline grinding in one clamping, external- and internal thread grinding ø 300/1600
STUDER S40 CNC Steered b- and c-axis, external-, surface, internal, involute-spline grinding in one clamping, external- and internal thread grinding ø 300/1600
STUDER S145 CNC Internal/ external/ thread grinding, Steered c-axis Ø 300/200
STUDER S141 CNC Internal/ external/ thread grinding max. ø 400/700
Mägerle MF-120.50.40 Precision flat-grinding lathes Ø 1300 x 450 x 510
Brand Precision flat-grinding lathes Ø 1000 x 300
Favretto MC-160 Precision flat-grinding lathes with dividing head for Hirth gear grinding Ø 1500 x 500
Paragon RC 16   Ø 1 – 50 mm
Mägerle Modell F-120   Ø 1200 x 500 x 700 mm
Kellenberger UR 175 /1000 Kelco - Kel-Varia  Ø 350 x 1000 mm
Kellenberger UR 175 / 1000 / CNC Kelco 70  Ø 50 x 1000 mm
Sunnen EC-3500CEM-27  Ø 40 x 400 mm
EVERISING S-250HB  Ø 250 mm
Welding
Type Description Measurement range
MasterTIG 3000 ACDC TIG - welding apparatus with robot  
MasterTIG 2500 ACDC TIG - welding apparatus  
FastMIG KM 400 MIG - welding apparatus  
2 x Fronius Magic Wave 2200 TIG - welding apparatus, water-cooled  
Fronius Magic Wave 2200 TIG - welding apparatus, gas-cooled  
SIGMA SL 220 Laser welding machine  
Quality assurance   
ZEISS PRISMO navigator 3D CNC measuring machine / Scanning sensor VAST Gold / Length measurement error of just 0.9+L/350 millimeters  
WENZEL LH 108 3D CNC measuring machine 1000 x 1600 x 800
TESA micro-hite 3D 3D measuring machine 460 x 510 x 366
TESA micro-hite M 600 Vertical electronic height gauge up to 600 +/- 0.001
ConturoMatic T2 Contour measuring device 250 x 310
Hauser H601-DR Profile projector zoom 10/20/50
Reishauer Concentricity measurement device Ø 200 x 400
Diverse TRIMOS TVA 600 Vertical electronic height gauge up to 600 +/- 0.001
Planolith / Sylvac Evenness and right-angled measuring device Tolerance μm-range
ISOMA Measuring microscope 150 x 70 resolution 0.001
Perthen M4P Surface roughness measuring device Ra / Rz / Rmax
Epoch LTC Ultrasonic measuring device 0.01
Special procedures
Type Description Operating range in mm
Baublys BL3000 laser marking system with 20W fiber laser. Validated for medical device 100 x 100
SUNNEN MBC 1804G Honing machine Ø 7 to 50
SUNNEN SV20 Honing machine Ø 19 to 200 / 680mm
SUNNEN Eclipse EC-3500 Honing machine Ø 1.5 to 165
Colorcoding Special process for medical products  
Polyservice VE200 Vibratory deburring machine 200 Liters
Polyservice P30 Vibratory deburring machine 30 Liters
2x Polyservice P30 Vibratory deburring machine for medical device 30 Liters
Matachana Cleaning system for medical devices  
Sandmaster 75S Medica Injector blasting with glass beads for medical device  
2x Sandmaster 75S Medica Injector blasting with glass beads for medical device  
Nicolis WA80-P Wet blasting  
Sicmi PST 40 AD Forming press 400 kN
Pero R1 Cleaning system  
Type Description Operating range in mm
Baublys BL3000 laser marking system with 20W fiber laser. Validated for medical device 100 x 100
SUNNEN MBC 1804G Honing machine Ø 7 to 50
SUNNEN SV20 Honing machine Ø 19 to 200 / 680mm
SUNNEN Eclipse EC-3500 Honing machine Ø 1.5 to 165
Colorcoding Special process for medical products  
Polyservice VE200 Vibratory deburring machine 200 Liters
Polyservice P30 Vibratory deburring machine 30 Liters
2x Polyservice P30 Vibratory deburring machine for medical device 30 Liters
Matachana Cleaning system for medical devices  
Sandmaster 75S Medica Injector blasting with glass beads for medical device  
Work Process
Category Quantity Brand Machine Type Application Work Area
Cubic Machining Hüller Hille nbh 290R-8 CNC Complete machining 1800 × 1200 × 1250 - 5 axes
Cubic Machining Hüller Hille nbh 260 R-5 CNC Complete machining 1400 × 1100 × 1000 - 4 axes
Cubic Machining Hüller Hille nbh 260 R-5 CNC Complete machining 1400 × 1100 × 1000 - 4 axes
Cubic Machining Hüller Hille nbh 170-4 Speed CNC Complete machining 1000 × 800 × 800 - 5 axes
Cubic Machining Hüller Hille nbh 90R-4 CNC Complete machining 630 × 500 × 580 - 4 axes
Cubic Machining   Mikron  
Cubic Machining   Heckler & Koch  
Cubic Machining   Chiron MILL800highspeedCNC  
Rotary Machining   Index  
Rotary Machining   Index  
Rotary Machining   Index  
Rotary Machining   Index  
Rotary Machining   Index  
Tool setting   Zoller  
Tool setting   Zoller  
Tool setting   Zoller  
Tool setting   Zoller  
Tool setting   Economic  
Cubic Machining Hüller Hille nbh 290R-8 CNC Complete machining 1800 × 1200 × 1250 - 5 axes
Cubic Machining Hüller Hille nbh 260 R-5 CNC Complete machining 1400 × 1100 × 1000 - 4 axes
Cubic Machining Hüller Hille nbh 260 R-5 CNC Complete machining 1400 × 1100 × 1000 - 4 axes
Cubic Machining Hüller Hille nbh 170-4 Speed CNC Complete machining 1000 × 800 × 800 - 5 axes
Cubic Machining Hüller Hille nbh 90R-4 CNC Complete machining 630 × 500 × 580 - 4 axes
Cubic Machining   Mikron